Sussex-based Big Foot Systems, which leads the way in non-penetrative rooftop support solutions for building services and safe access equipment, is delighted to announce that is has been shortlisted in the prestigious H&V News Awards for its project with Coca-Cola European Partners Great Britain (CCEP GB). Named as a finalist in the ‘Retrofit Project of the Year’ category, Big Foot supplied a custom Safe Access solution and HD Beams rooftop plant support to a project at CCEP GB’s Wakefield manufacturing plant.
The H&V News Awards’ judges reported that they received a high number and quality of entries this year and so making it onto the shortlist is a fantastic achievement. Big Foot Systems will now present their entry directly to the judges in March. The winners will then be announced at the esteemed H&V News Awards on Thursday 20th April 2017 at the Grosvenor House Hotel on Park Lane, London.
“We are thrilled to have been shortlisted in such prestigious awards on such a high profile project. It was a complex project at what is the largest soft drinks manufacturing plant, by volume, in Europe” explains Sam Birch, Big Foot Systems’ Product Manager. “We were able to provided the preferred solution whilst ensuring minimal disruption to the Wakefield manufacturing plant.”
CCEP GB wanted to increase the production hall cooling ventilation capacity by adding two new air handling units to the existing lightweight standing seam roof. The project needed to ensure minimal disruption to operations during the new installation and reduce the risk of a leaking roof above a facility capable of producing 6,000 cans of soft drink and up to 2,200 bottles every minute.
Having previously worked with Big Foot Systems, the CCEP GB consultant on the project suggested the possibility of using Big Foot to provide a plant and service support strategy which would eliminate the need to penetrate the roof.
The lightweight roof construction posed an additional challenge for the project, but one that Big Foot Solutions met. The Big Foot technical team worked collaboratively with HE Barnes, the contractor for the project, and their structural engineer across many months. Big Foot’s
technical team was able to propose several options for consideration, leading to a fully-developed solution using their HD Beam product to span the main rafters and the purlins, while taking the load back to the main rafters. The solution also provided safe access for maintenance of the newly installed AHUs.
To assist the smooth installation, Big Foot’s Technical Team carried out several site surveys. The engineered design and technical support by Big Foot allowed HE Barnes to provide a detailed lifting plan and method statement to the CCEP GB Health and Safety team. Big Foot’s Technical Team was also on site for the frame erection and AHU crane lift to the roof, utilising a 250 tonne crane with a 60-metre reach. Thanks to meticulous planning and preparation, the full installation was carried out seamlessly within five hours of the crane being set up. Big Foot therefore provided the best solution with minimal disruption to CCEP GB’s Wakefield manufacturing plant.
An HD Beam is a non-penetrative support frame for chillers, AHUs, packaged plant, generators, pipes and steels. It is a robust but flexible solution where space may be limited, or there is a requirement to position directly over existing structural roof steels. Weight is then evenly distributed across the specified quantity of HD Beams. It is also height adjustable to maintain a level system on roof falls up to 5 degrees.
The Big Foot Safe Access range is designed to allow a secure route for service engineers and other trades to gain access to plant and for managing the flow of other personnel. Offering secure and easy access to roof-top services, Big Foot will survey and design custom Safe Access systems tailored specifically to meet individual design parameters.
Offering specifiers a comprehensive range of freestanding systems, Big Foot’s products are designed and manufactured by the company for a wide variety of applications, including HVAC, solar units and safe access equipment. The product portfolio provides complete, simple, safe and secure non-penetrative, prefabricated roof support systems negating a need for time consuming and costly penetrations through the roof.
Big Foot Systems’ products and systems are quick and easy to install ensuring project cost and time clarity, thus reducing the need for complex, time-consuming and expensive detailing. Offering improved roof aesthetics, Big Foot Systems provides engineered solutions that are innovative in design, robust and repeatable. Big Foot combines market leading products and services, which include system design and on-site support. Available to install in all weathers utilising familiar componentry, all systems are designed with safety, security and simplicity in mind. Finally Big Foot Systems offers short manufacture and delivery lead times to help a project meet its schedule and stay within budget.